Digital Manufacturing Software

Simulate, validate, and synchronize manufacturing using Virtual Twin and Digital Twin technologies.

What is Digital Manufacturing Software?

Digital manufacturing software is a suite of solutions that digitizes the manufacturing process by helping plan, simulate, and optimize manufacturing processes. It connects engineering, production, and supply chain to deliver more efficient and resilient manufacturing operations.

Who Is Digital Manufacturing Software For?

  • Manufacturing engineers, automation and robotics engineers, services engineers, and process planners: to design and validate production processes.
  • Operations and plant managers: to improve throughput, reduce downtime, and standardize best practices across lines.
  • Supply chain and production planning teams: to align demand and material flow, and plan for constraints.
  • Quality and compliance teams: to embed quality checks into processes and support audits and regulatory compliance.
  • IT and digital transformation teams: to integrate PLM, MES, and ERP systems.
  • Executive and business leaders: for strategic decision-making, investment planning, and risk management.

Key Capabilities of Digital Manufacturing Software

Process and factory planning

Modeling and simulating factory layouts and assembly lines, and robotic work cells in 3D to validate manufacturing processes.

Augmented reality technology

Improved first time through, quality and traceability, enabling faster training and onboarding, improve assembly and maintenance accuracy, reduced development and repair time.

Robotics and automation planning

Robot programming and collision-free simulation, reduced on-site rework, commissioning of equipment.

Coordinate manufacturing operations

Providing visibility into production status, quality control, and performance metrics.

Digital twin technology

Testing multiple “what-if” scenarios, predicting performance, and optimizing decisions before execution.

Supply chain and production planning

Modeling, planning and optimizing supply chain, balancing workloads, allocating resources, and adjusting to changes in real time.

Collaboration and integration

Integrating with design systems and enterprise software to create a digital thread for aligning with the latest production plans.

Lean manufacturing

Improving workflow, collaboration, and performance, and maximizing value.

Why Use Digital Manufacturing Software?

Common challenges without digital manufacturing software:

  • Disconnected systems that create visibility gaps
  • Difficulty predicting bottlenecks or resource conflicts
  • Manual processes that increase the risk of errors
  • Limited ability to simulate and validate scenarios before execution
  • High cost and lead time to install and tweak a work cell
  • Ways to build confidence through demonstrated throughput through simulations ahead of a build

How Digital Manufacturing Helps Enterprises

  • Improve throughput by up to 15%
  • Reduce downtime by up to 45%
  • Reduce scrap and defects by 35%
  • Reduce physical prototyping by 50%
  • Increase production ramp-up by 40%
  • Realize up to 400% ROI in 3 years
  • Improve productivity and efficiency by 30% with Digital Twin programs
  • Reduce stagnant inventory by 30%

Why Choose DELMIA for Digital Manufacturing Solutions?

DELMIA is a comprehensive digital manufacturing software solution from Dassault Systèmes that enables manufacturers to model, simulate, and optimize manufacturing processes, factory layouts, robotics, and production systems in a virtual environment before changes are made on the shop floor.

Manufacturing Digital Twin

Organizations choose DELMIA because it:

  • Offers advanced simulation and digital twin capabilities.
  • Scales from single lines to global factories.
  • Supports Digital Twin, Virtual Twin, Lean and Smart Manufacturing, and Industry 4.0 initiative.
  • Reduces risk before physical execution.
  • Is trusted by leading manufacturers worldwide.

DELMIA's Full Suite of Roles

  • DELMIA Industrial Engineering: Streamline manufacturing operations by combining manufacturing-ready 3D models, virtual production simulation, and process engineering and incremental optimization.
  • DELMIA Manufacturing BOM: Convert product structures into manufacturing-ready MBOMs used across process planning, production, and factory operations.
  • DELMIA Virtual Factory: Simulate a 3D virtual twin of a factory including layouts, workflows, and material flow.
  • DELMIA Robotics: Plan, simulate, validate, and optimize robotic and automated systems before they are built or deployed on the shop floor.
  • DELMIA Virtual Commissioning: Enable PLC validation and startup testing on a high‑fidelity manufacturing virtual twin before physical commissioning.
  • DELMIA CNC Machining: Complete, integrated 3D modeling and simulation of the entire machining process, from tool assembly to tool path.
  • DELMIA Additive Manufacturing: Part validation before printing, simulation of the process to explore machine parameters, and traceability between engineering and manufacturing.
  • DELMIA Lean Manufacturing: Web application on the 3DEXPERIENCE platform that uses lean methodologies to enhance team collaboration.
  • DELMIA Ergonomics: Efficient evaluation of workplace and product designs through a 3D immersive environment.
  • DELMIA Process Quality Analyst: Manage and address potential problems for Manufacturing Quality and Control Engineering.
  • DELMIA Augmented Reality: Assist operators for assembly, inspection, and maintenance tasks, integrated with virtual twin.
  • DELMIA Mid-Market ERP: Streamline and integrate every aspect of manufacturing operations.
  • DELMIA Operations Management: Comprehensive MOM solution that coordinates manufacturing operations.
  • DELMIA Production Planning: Advanced capacity planning, scheduling, and resource optimization.
  • DELMIA Supply Chain Management: Comprehensive value chain management including sales and operations planning, workforce scheduling, and logistics planning.

“DELMIA is key to our success over the next few years. As we grow as a company, we need the ability to quickly and efficiently boot up new facilities around the world. We truly believe that DELMIA is going to be one of the key reasons that we’re able to do this, especially with access to all its rich features on the cloud so we can deploy it from anywhere.”

Matt Sommer, director of Product and Development Operations and IT
Xos

“DELMIA 3DLean was the first solution that made it possible for us to have interactive discussions, supported by a clear agenda for the meeting and an action log, which stores and follows up on agreed actions. As soon as we deployed 3DLean, I noticed an immediate benefit.”

Ari Linsuri, Director of Sales and Operations Planning
Valmet

“In order to ensure mistake-proofing in our manufacturing processes, we use DELMIA Augmented Experience to make sure that we inspect the quality of the product while we are producing it … it was actually a smooth sailing in terms of how it is introduced, how it is being used, and how we used it.”

Sivakumar Balasubramanian, VP, Manufacturing Engineering and Digital Operations
Spirit AeroSystems

“In the watchmaking profession, components are very complex and anything short of perfection is unacceptable. With the 3DEXPERIENCE platform and DELMIA V6, production cycle time is shorter because the part is right the first time.”

Paride Della Corte, Head of CNC production and security coordinator
Spirit AeroSystems

Why Buy from TriMech?

  • Global experience with local presence: We offer responsive support while maintaining global best practices.
  • Proven results in complex manufacturing environments: Our elite team has expertise in delivering solutions for complex product development challenges, and improved process and workflow.
  • End-to-end enablement instead of point solutions: We deliver consulting, implementation, training, and ongoing support, ensuring tools deliver value.
  • Real-world rooted: Our elite level support staff have worked on, designed, and helped implement manufacturing lines for some of the largest OEMs in the world.
  • Leading manufacturing partner: Top-tier manufacturing VAR with 20+ years of hands-on experience particularly in robotics and throughput modeling.

Digital Manufacturing Case Studies

FAQs

What problems does digital manufacturing software solve?

How does DELMIA work with smart manufacturing systems?

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What sets DELMIA apart from other digital manufacturing solutions?

Can digital manufacturing software integrate with existing systems?

How does digital manufacturing software support Industry 4.0?