Product Lifecycle Management (PLM) Software

What is PLM software, How It Works, and When You Need It 

What is Product Lifecycle Management (PLM) Software?

Product Lifecycle Management (PLM) software is a system that manages everything about a product, from the first idea, through design and manufacturing, all the way to when it's retired. It's a single place where all teams (engineering, manufacturing, sales, suppliers) can find and work with product information.

Key Characteristics of PLM Software

  • Full-cycle tracking: PLM enables a seamless flow of data that connects a product’s requirements to its design, manufacturing, and performance.
  • Cross-functional: PLM acts as a central hub to streamline the flow of information and coordinate teams.
  • System integration: PLM software doesn’t work alone. It typically connects with other enterprise systems, such as CAD software and ERP to keep data synchronized.
What is Agile Product Lifecycle Management (PLM)

PLM Capabilities

Core Capabilities of PLM Software

Although different PLM software providers offer specialized tools, the core capabilities of PLM software focus on being the “digital thread” that connects everything related to a product:

Product Data Management (PDM): As the backbone of PLM, PDM is where actual files live, including 3D CAD models, electronic schematics, technical specifications, etc.

Bill of Materials (BOM) Management: PLM software manages the complex list of parts, sub-assemblies, and raw materials. It allows engineers to see an engineering BOM while manufacturing sees a manufacturing BOM.

Change Management: PLM software standardizes the process for Engineering Change Orders (ECO), tracks every modification during the lifecycle, and shows the impact of changes.

Collaboration: It connects engineering, procurement, and manufacturing, and allows outside partners to view specs and submit quotes securely.

Risk Management: PLM systems identify potential failure points, generate reports needed for regulatory audits, and track the investigation and fix of part fails in the field.

Solutions

Recommended PLM Software Solutions

ENOVIA/3DEXPERIENCE

  • Deep Dassault apps integration: seamless data exchange and workflows across design, engineering, and manufacturing within a unified Dassault Systèmes environment.
  • Strong scalability for large enterprises: handling large data volumes for global, complex programs with stringent governance requirements.
  • Comprehensive, enterprise-grade feature set: extensive PLM capabilities, project management, document control, and lifecycle governance that support cross-functional processes.

Aras Innovator

  • Open & flexible: model-based customization enables faster implementation and easier updates.
  • Integration-friendly: web-services API enables integration with existing systems (ERP, CAD, MES).
  • Subscription model: reduces long-term ownership cost for large, complex programs, without heavy upfront licensing fees.

PLM

Who is PLM Software For?

  • Engineers and Designers: To manage complex 3D designs, track technical changes efficiently.
  • Manufacturers and Supply Chain Managers: To see the bill of materials (BOM) and know what parts to order, who to buy them from, and how to assemble them efficiently.
  • Quality and Compliance Teams: To ensure the product meets industry regulations particularly for industries like medical devices or aerospace.
  • Project Managers: To track project timelines, manage costs, streamline processes, and oversee the collaboration between various departments.

ROI Impacts of PLM Software

10-20% improvement in project planning accuracy

10-15% increase in resource optimization

5-10% reduction in budget overruns

10-15% reduction in time in execution

30% mitigation of risks

10:1 return on investment

>95% renewal rate of Dassault Systèmes' enterprise PLM software

PLM

Why Companies Invest in PLM Software

PLM on the 3DEXPERIENCE Platform

When to Use PLM Software vs PDM Software

Whether you need a PLM software or PDM software depends on your requirements of scope, function, and business impact.

 

PDM (Product Data Management) SoftwarePLM (Product Lifecycle Management) Software
ScopeDesign and engineering dataEntire lifecycle from concept to disposal
FunctionVersion control and CAD file managementCross-functional collaboration, change tracking, BOM and compliance management
Lifecycle FocusEarly stages (design and engineering)All stages (manufacturing, quality assurance, supply chain, service, maintenance)
CollaborationWithin design and engineering teamsCross-functional (design, manufacturing, sales, marketing, support)
Business ImpactEfficiency and data consistency in designReduced time-to-market, enhanced product quality, improved competitiveness
SummaryKeeps all your files, drawings, and versions organized and ensures you’re always working on the correct oneCovers the entire lifecycle - from sourcing materials and defining processes to managing teams, supporting customers, and retiring products

Talk to a Solutions Consultant

Curious how PLM software can streamline your processes, connect your teams, and accelerate product development? Our specialists can walk you through the possibilities and help you identify the right approach for your organization.

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