What is the Manufacturing Digital Twin?

The term "Manufacturing Digital Twin" has caused manufacturers to re-evaluate how robot and other simulations are used in the manufacturing space.

Creating virtual simulations of commercial robots to validate their use and help in tooling design has been part of the manufacturing community for decades. The recent coining of the term “Manufacturing Digital Twin” has caused manufacturers to re-evaluate how robot and other simulations are used in the manufacturing space.

We are now integrating simulation into many more aspects of our manufacturing systems. For example, in the context of robotic welding cells, these simulations are being used for virtual commissioning of PLC programs, operator ergonomics, detailed modelling of cabling, offline programming of robots, cycle time analysis, virtual reality, and augmented reality. We are also seeing the modelling of integrated safety systems like DCS and collaborative robots becoming more commonplace.

Manufacturing Digital Twin Simulation

We are striving to implement lower cost, more efficient, safer systems on shorter timelines every day. Please check out the video of a recent simulation below that shows a 20 robot system running in a single environment.

A concurrent simulation of this size running seamlessly would not have been possible without the computers and software that have been introduced in the past few years.

For more information, please contact us and let us know how we can help.

Related Software


FlexSim provides software to model, simulate, analyze, and visualize (in 3D!) any system in manufacturing, material handling, healthcare, warehousing, supply chain, and more.

Related Content

Leverage a Virtual Twin Roadmap to develop high-performance, zero-emission, recyclable vehicles

Achieve Future-Ready Operations across the CPG Sector with the Virtual Twin Roadmap

The establishment of future-ready, robust and agile operations from beginning to end requires readiness as complexities rise. This blog will examine the potential benefits of…

Robotics Industry

At a Glance: The Robotics Industry

The robotics industry has become a cornerstone of modern technological advancement, influencing sectors from manufacturing to healthcare, and even entertainment.


Harness the Power of Electromagnetics: A Simulation Event at TriMech Leeds

Join us in Leeds for an exclusive event showcasing the power of CST Simulation, a revolutionary tool that lets you virtually assess electromagnetic compatibility (EMC)...